Runner System Simplified Design
Traditional runner systems often suffer from material waste and excessively long cooling times. By adopting hot runner systems or a combination of hot and cold runner designs, runner volume can be significantly reduced, shortening the molding cycle. Practice shows that optimized runner systems can increase production efficiency by 15-25%.
Efficient Cooling System Layout
Cooling time typically accounts for over 60% of the entire injection molding cycle. Optimize the cooling system through the following methods:
Adopt conformal cooling channels that follow the product shape to ensure uniform cooling.
Design independent cooling circuits for different parts to achieve precise temperature control.
Use mold materials with high thermal conductivity to accelerate heat exchange.
Precise Adjustment of Production Process Parameters
Injection Phase Optimization
Utilize multi-stage injection: Set different injection speeds and pressures according to the structural characteristics of different parts.
Optimize holding pressure: Precisely control holding pressure parameters based on part weight and wall thickness.
Reduce melt temperature: Appropriately lower the melt temperature on the premise of ensuring product quality, to shorten cooling time.
Automation and Intelligenization
Achieve fully automatic demolding to reduce manual intervention time.
Install mold monitoring systems to detect production status in real-time.
Use robotic arms for unified part removal, ensuring all parts are taken out simultaneously.