In the manufacturing industry, die-casting molds are essential tools for producing metal parts. However, the high cost of mold manufacturing often leads companies to face a critical question: At what production volume does it become suitable to invest in a die-casting mold?
Die-casting molds are ideal for large-scale production, typically used to manufacture metal parts with complex structures and high precision requirements, such as automotive components, electronic enclosures, or home appliance parts. Although the initial cost of mold production is high, once completed, the per-unit production cost is significantly reduced.
When is it appropriate to invest in a die-casting mold?
Generally, it becomes economically feasible to consider producing a die-casting mold under the following conditions:
Annual demand exceeding 50,000 units: If the product’s annual demand surpasses this number, the initial investment in the mold can be amortized through mass production, thereby reducing the overall cost.
Long-term stable orders: If there is consistent market demand for the product, the long-term use of the mold can yield higher returns.
Stable product design: If the design is no longer subject to frequent changes, producing the mold can avoid additional costs associated with design modifications.
What about small-batch production?
For lower demand volumes (e.g., below 10,000 units), alternative methods such as 3D printing, sand casting, or CNC machining can be considered. These approaches involve lower initial costs and are more suitable for small-batch trial production or customized needs.
Producing a die-casting mold is a strategic investment, best suited for medium to high-volume production scenarios. When making this decision, it is essential to comprehensively evaluate factors such as demand volume, cost budget, and product lifecycle to ensure the maximization of return on investment.